OK, so way back in July, I started on this project. Then knee problems made it more complicated to get in the shop. Over the second half of last year, I gradually got most of it finished. And finally 6 months later it's complete.
The wood is reclaimed red alder. The main carcass is about 5" x 8". The sides, top and bottom were 3/8" thick, the dividers 1/4". Drawer parts were 1/4" or slightly less thick. Here's the build in pictures and captions, with a little prose thrown in as needed.
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| The four sides arranged |
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| First corner tails cut ... |
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| ... and assembled with the tailboard |
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Dadoes for drawer dividers laid out. You can see on this board some screw holes - the price of using reclaimed wood. All screw holes were on the inside, back or bottom, so will remain unseen. |
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| Grooves to house the back are done |
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| Carcass dry-assembled |
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| Using the mini router plane to level the dadoes |
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| The main carcass dry-fitted with dividers |
The drawer sides were made from poplar, with a 1/8" ply bottom. Each drawer had a single dovetail at each corner, and the bottom was glued on to the underside. Later, a red alder front was glued to the drawer box and a handle was added.
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| A drawer box coming together |
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Two drawers with bottoms being glued on (one in the end vise, one in the back corner of the bench using weights as a clamp), another drawer's parts being sized and made ready for dovetailing |
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| Drawer dovetailed |
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| Three fitted |
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Experiments with handles. I'm going to write a separate post about making these. |
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| Now for the feet: making a template |
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| On a 1/2" x 1/2" blank, cutting close to the line ... |
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| ... and finishing with flat chisel, incannel gouge and file |
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| After mitering the ends, gluing two together to create a foot |
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Gluing on a foot. Note the air-release holes in the back. Without those, when you close one drawer, others get pushed open. |
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| Four feet in place |
The piece is finished with shellac, followed by a coat of wax. The following pics don't show it well, but it got a nice luster and reflects light nicely.
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| The finished product |
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| Another view |
This is going to my 2 1/2 YO granddaughter. She might not appreciate it just yet, but hopefully later she'll have some jewelry or other treasures to put in it.
Nicely Done. I haven't worked with alder yet. How does alder compare to say cherry, poplar, soft maple, or oak from a hand tool working aspect. Sincerely, Joe Leonetti.
ReplyDeleteHi Joe. I find red alder nice to work with using hand planes. Not quite on par with cherry or walnut, but it planes and saws fine. Easier than oak. But there can be differences between sticks of wood. I've found some boards harder than others.
DeleteThanks.
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