OK, so way back in July, I started on this project. Then knee problems made it more complicated to get in the shop. Over the second half of last year, I gradually got most of it finished. And finally 6 months later it's complete.
The wood is reclaimed red alder. The main carcass is about 5" x 8". The sides, top and bottom were 3/8" thick, the dividers 1/4". Drawer parts were 1/4" or slightly less thick. Here's the build in pictures and captions, with a little prose thrown in as needed.
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| The four sides arranged |
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| First corner tails cut ... |
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| ... and assembled with the tailboard |
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Dadoes for drawer dividers laid out. You can see on this board some screw holes - the price of using reclaimed wood. All screw holes were on the inside, back or bottom, so will remain unseen. |
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| Grooves to house the back are done |
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| Carcass dry-assembled |
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| Using the mini router plane to level the dadoes |
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| The main carcass dry-fitted with dividers |
The drawer sides were made from poplar, with a 1/8" ply bottom. Each drawer had a single dovetail at each corner, and the bottom was glued on to the underside. Later, a red alder front was glued to the drawer box and a handle was added.
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| A drawer box coming together |
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Two drawers with bottoms being glued on (one in the end vise, one in the back corner of the bench using weights as a clamp), another drawer's parts being sized and made ready for dovetailing |
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| Drawer dovetailed |
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| Three fitted |
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Experiments with handles. I'm going to write a separate post about making these. |
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| Now for the feet: making a template |
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| On a 1/2" x 1/2" blank, cutting close to the line ... |
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| ... and finishing with flat chisel, incannel gouge and file |
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| After mitering the ends, gluing two together to create a foot |
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Gluing on a foot. Note the air-release holes in the back. Without those, when you close one drawer, others get pushed open. |
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| Four feet in place |
The piece is finished with shellac, followed by a coat of wax. The following pics don't show it well, but it got a nice luster and reflects light nicely.
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| The finished product |
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| Another view |
This is going to my 2 1/2 YO granddaughter. She might not appreciate it just yet, but hopefully later she'll have some jewelry or other treasures to put in it.
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