Does this qualify as cooperage? I don't know, maybe.
Our neighborhood recently began collecting compostable waste (finally!), so we need a small bucket to collect waste food scraps and other compostable items. The compostable bags that are sold for this will limit the height and diameter of the bucket.
This started by considering 8-sided vs. 12-sided containers, eventually deciding on 12 because it would seem less angular. The bucket was to have an inner diameter about 6" at the bottom, 8" at the top, and be about 8" tall.
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A few notes and calculations |
Being a prototype, this will be made of pine that used to be a table top. If it comes out OK, It'll be the final bucket. To keep the bucket light, the pieces will have 3/8" thickness. Sketchup was used to get approximate dimensions of the 12 pieces. Here's the build in pics.
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Four of the twelve pieces - about 2 1/4" wide at top end, 1 3/4" at bottom |
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Each piece gets a 15° angle on both long edges |
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So they look like this ... |
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... and when mated together will create a roundish bucket |
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The 15° angles were made using little 15° ramps on my shooting board |
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Here's one piece getting the angle |
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The ramps are reversible so I can plane the other edge without grain direction issues |
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Twelve pieces with outside faces up. Then tape was added, the whole thing turned over, and it was rolled up. |
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Shocked that it all came together pretty well |
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Then a dado was laid out to hold the 1/8" plywood bottom (referenced the gauge off the bottom end) |
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Sawed close to the lines and removed waste with a 1/8" chisel |
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Then put that same chisel in my impromptu mini router plane to level the dado bottoms |
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The twelve pieces with dadoes |
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After taping it together and assembling, got the measurement for the bottom |
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Laid out the plywood bottom and cut to the lines |
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After adjusting/fitting the bottom a couple times, glued up the bucket |
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When dry, leveled both top and bottom edges with a small plane |
Another post will cover the lid and finishing. Catch you then.
Pretty clever the angle ramp on shooting board.
ReplyDeleteBob
Thanks, Bob. It's just amazing it worked out as well as it did.
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