Bob Rosaieski often talks about the use of incannel gouges. In November at a tool show I found two of them for sale and picked them up fairly cheap.
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The two new (to me) incannel gouges ($30 for both) |
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Smaller one is approx. 7/8" wide, larger is 1 1/4" wide. Don't know the "sweep"
but the smaller has diameter approx. 15/16", larger approx 1 3/4" |
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Smaller one is a Buck Brothers |
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Larger is Marples |
I thought for a long time about how to sharpen them with the equipment I have, which mostly sharpens flat blades. The following pics are from sharpening the Buck Bros. gouge.
I started by using the hand-crank grinder to create a flat one the end, removing any chips or unevenness.
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End-on view, showing the flat created at the edge |
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Got it reasonably straight across - I don't think you want a curve on these gouges |
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Clamped the gouge in the vise at a 25° angle |
A year or two ago I bought a cheap Dremel tool at a garage sale and hadn't used it for anything yet. Here was my chance.
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Grinding wheel, smaller fine grinding and polishing accessories |
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Holding the Dremel parallel to the bench gives me a 25° grind,
I followed up with the fine grinding and polishing |
To polish the back, I used my diamond "stones", rocking the gouge as I traversed the stone.
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Started at front of stone with far side of gouge contacting stone ... |
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... and as I pushed the gouge across the stone, I rocked it back so the near side was contacting the stone |
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After some work on the strop, I got a beautiful smooth back |
Then I got back to the bevel, stropping on a piece of leather charged with honing compound, draped over a dowel rod.
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Stropping the bevel |
There was one issue with this method. I sharpened the larger gouge first and when grinding the bevel, I just went side to side without changing the angle of presentation of the Dremel to the bevel. Because of the curve of the gouge, this results in a smaller angle of sharpening at the sides and steeper at the center. Notice in the picture below the uneven bevel on the larger gouge.
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Note the curve at the base of the bevel on the large gouge |
I don't have a picture of the smaller gouge's completed bevel. When I ground it, I angled the Dremel towards the center of the gouge when working the outsides of the bevel.
I'd rather be doing this stuff freehand, but for now I have two sharp incannel gouges. I wasn't sure about how and when I'd use these gouges, but I already found them handy when cleaning up an inside curve on a recent project.
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