It's been a while since I've done a Paul Sellers project, but this one caught my eye because of the weaving. I've done a couple projects that involved weaving, but this was a new pattern for me. It's a simple project: four legs, 8 cylindrical rails and Danish paper cord weaving.
The legs for this stool splay (and rake) 3 degrees. I bought 7/8" hardware store dowels for the rails. They were all undersized, so my mortises were 13/16 and I shaved the rails to fit. Here are some pictures of the build - the captions have relevant info.
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Four leg blanks squared up and marked for front/back and left/right |
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Mortises marked out |
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Boring the mortises about 3/4" deep. This 97 deg angle block guides the bit. |
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After mortises done on two pairs of mating sides, shaped the legs. |
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Checking one side frame for leg parallelity. I was careful when gluing them up to get it right. |
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The mortises for joining the two side frames were done after the glue had dried. You can see the perpendicular tenon at the bottom of this mortise. |
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Due to the shaping of the legs, I had to make an 87 deg guide to bore the lower mortises. |
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First dry fit. All the tenons will be fox-wedged into their mortises. |
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Glue up was not too stressful, but I did need to hammer the joints home with a bit more vigor than I wanted. Titebond III was used. Once dry, I gave the frame three coats of shellac, sanding in between coats. |
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Now for the weaving. I'm using Danish paper cord. I bought a 10 pound roll of the stuff a couple years ago. This'll last me quite a while. I think I used about 300 feet on this stool. |
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After the first few wraps: note the H-shaped cord carrier in the picture. It helps to corral the cord when weaving. But I couldn't use the carrier after the hole in the center got too small. |
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Here's a close-up of one corner after a dozen or more wraps. Not exactly perfect, but passable. |
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Making a lot of progress. I stopped here after 2-3 hours. Another 2-3 hours the next day and it was done. |
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Here's the underside and I see that I should have paid more attention to this. See the two angled cords where my fingers are? I think this is the reason that my weave wasn't quite even on top. |
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At about 2/3rds complete, I stuffed cardboard between the top and bottom. |
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And here's the top view of the completed stool. |
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And a glamour shot of the stool. |
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The underside reveals the places where I tied on new lengths of cord. It also shows some areas that are not woven evenly. |
I like weaving, but it is tough on the hands. Maybe sooner than later I'll try another simple stool to get more practice with this weave pattern. I'd like to see if more focus on what's going on with the underside will lead to a more consistent pattern on the top.
As soon as I saw your post I got this inner urge, desire to make one myself. Firstly I'm not sure whether or not I can buy Danish paper chord here in Oz. The second challenge would be the weaving. I need two though in my workshop. One low one for the bench and another for when I'm scrolling at my scrollsaw. It looks comfortable, but is it?
ReplyDeleteHey, Salko. Yeah, that's how I felt (the urge to make one) when I first saw this stool. I got my cord from a place called Peerless Rattan, which I think is in Michigan. The stuff is expensive - I paid $150 plus $25 shipping for a 10 pound coil. I don't know how 10 pounds compares to feet of cord, but I used about 300 feet for this project and didn't put a big dent in the coil. I'll have enough for a few more projects.
DeleteThis stool is pretty comfortable to sit on, though I haven't sat on it for any length of time. Seems much better than some wooden seats I've made. And with so much cord it's very strong, too.
You've given me some ideas - maybe I'll try a shop stool with woven seat.